Manufacturing
SAP S/4HANA migrations, shop-floor data integration and predictive maintenance for manufacturers who cannot afford to stop the line.
In manufacturing the plan is judged by the production schedule. We cut over plant by plant, rehearse every cutover on a copy of live data, and agree the downtime windows with plant managers before we write a project plan.
The same teams that migrate your ERP can connect the shop floor to it, so planning stops working from yesterday's numbers.
Challenges we solve
ERP landscapes with a different instance per plant
Finance closes slowly because each site's data has to be reconciled by hand.
Shop-floor data that never reaches the business
Machine and quality data sits in plant systems, so planning works from the previous day's figures.
Unplanned downtime on critical equipment
Maintenance follows the calendar rather than the condition of the machine.
Plant networks exposed to corporate IT risk
Operational technology and office systems share more than they should, and nobody owns the boundary.
6 plants
moved to S/4HANA with no unplanned downtime
A Tier-1 automotive supplier
We completed an S/4HANA move across six plants with no unplanned production downtime, one plant at a time, each cutover rehearsed on a copy of live data.
Services we bring
- Enterprise applicationsS/4HANA migration and rollout, with integration to MES and plant systems.
- Data & AIPredictive maintenance models and plant-level reporting.
- CybersecuritySegmentation and monitoring between plant networks and corporate IT.
- Consulting & strategyTarget architecture and migration sequencing across plants.
Planning work in manufacturing?
Tell us what you are working on and which systems it touches. We reply within two working days.